aluminum sand castings, finishing & prototyping for many industries

CAPABILITIES

ALUMINUM SAND CASTING & PROTOTYPE CASTING CAPABILITIES

Molding & Casting Services

Highly Cored Leak Tight Castings
Rapid Prototype Casting
Green Sand Casting
High Speed Horizontally Parted Molding
High Production Automation

Product Capabilities

Heavy Castings
Large Castings
Miniature
Net Shape
Small Components

Casting Process

Chill
Continuous
Counter Pressure
Densification
Impregnation
Loose Pattern
Pressure Tight

Machines

DISA Match
SINTO

Furnaces

Stack Melting Furnace (3000 lbs./hour)
PLC Controlled
Temperature Data Collection
Backup Power / Sprinkler System
In Furnace Filtration

Sand Silo

220 tons

Sand Preparation

PLC Controlled Continuous Mulling
Sand Screening & Aeration
Complete Sand Lab

Finishing Services

5-axis CNC Finishing
Automated Saw/Trim Cells
Trim Presses

Casting Mold Type

Automatic Molding
Cope and Drag

Casting Process Materials

Green Sand

Materials

Aluminum
Aluminum Silicon

Tooling Material

Urethane
Aluminum
Steel
Iron

Mold Flask Length

Up to 24 in.

Mold Flask Width

Up to 20 in.

Additional Services Provided

CNC Machining
De-Coring
Sawing
Grinding
Finishing
Tumble and Spinning Shot Blast
Plating
Heat Treating

Inspection

Gage Control System
Coordinate Measuring Machine (CMM)
Spectrometer (Material Certification)

Quality Control

TS Certified Lab
Full Sand Lab
Traceability (Date Code System)
SPC Tracking and Monitoring

Testing

Cleanliness
Leak Tight
Flow

Production Volume

Medium to High Volume
Prototype to Production